Homogenizers are the industrial equipment that is utilized for different types of materials such as tissues, plants, food, or may include soil, etc.

Homogenizers are an essential piece of equipment used in a wide range of industries, from food processing to pharmaceuticals, where product consistency and quality are of the utmost importance. These machines work by subjecting materials to high pressure and shear forces, which helps to reduce particle size and create a consistent mixture. One of the leaders in the homogenizer industry is Nanografi, known for its high-performance homogenizers.

Introduction

Nanografi's homogenizers are designed to be efficient, reliable, and easy to use, making them an ideal choice for any industry that requires the blending or mixing of materials. Whether it's for tissue, plant, food, or soil processing, Nanografi's homogenizers are engineered to meet the specific needs of the application, ensuring that the end product is of the highest quality and consistency.

Homogenizers: an Overview

A piece of industrial or laboratory equipment, a homogenizer is utilized to homogenize materials of numerous types, for instance, soil, food, plant, tissue, and many others. Various technologies have been used to develop many different models for disruption. Even in modern-day laboratories, the standard tool is mortar and pestle which are being utilized for thousands of years. More of the modern solutions are based on high pressure, rotor-stator mechanical, ultrasonic treatment, bead mills, blender-type instruments, and various other physical forces. Even though between these methods, there are overlaps of many applications, a specific set of disadvantages and advantages is possessed by each homogenization method.

The same piece of mechanical homogenizing equipment has numerous names, including Tissue Tearor, Sonicator, Rotor Stator Homogenizer, Polytron, Homogenizer, High Shear Mixer, Disperser, and Cell Lysor. Homogenizer does cell fractionation for releasing the organelles from the cell. New modern technologies are focused on addressing the environmental aspects, or quality, for instance, noise, risk of infection, aerosols, or cross-contamination, whereas the old technologies were mainly focused on the material's disruption. Prior to the analysis of pathogens, metabolism, cells, proteins, nucleic acids, and many other targets, homogenization is an extremely common step of sample preparation.

Some processing conditions like high temperature, high pressure, and shear stress, in the homogenizer, can result in a protein‐stabilizing characteristics deterioration. Although, once the protein’s structure is developed, its modification via the high-pressure method is susceptible and we don’t know the new technology’s extent, for instance, homogenization with dynamic high pressure, enables the texture’s systematic modification along with the systematic modification of the rheology of the protein‐stabilized emulsions. Also, the protein's structure in the aqueous solution is only affected by the high hydrostatic pressure and it has gained a huge amount of attention over the past years. The unfolding of the globular protein is partly because of the changes in the secondary structure (α‐helices, β‐sheets). However, with the thermal treatment, the globular protein partial denaturation utilized of hydrostatic high-pressure results in aggregation and has reported emulsion pressure‐induced rheological modifications because of β‐lactoglobulin’s aggregation.

Globular protein β‐lactoglobulin’s high-pressure process (800 MPa) results in the lessening of the capacity of emulsification and reduction in the fine emulsion stability according to Ledward, Dickinson, and Galazka. This result was reported by the author as after aggregation, the pressure-induced unfolding causes a reduction in the emulsifying efficiency. When commercial WPC replaced β‐lactoglobulin, qualitatively similar effects of the high‐pressure process on emulsifying characterization were shown.

Homogenizers Working Principle

At the time of homogenization, the fat phase's concentration and the physical state contribute materially to the dispersion and size of the ensuing fat globules. Cold milk's homogenization is virtually ineffective. Processing at temperatures conducive to the milk fat’s partial solidification (below 40 °C) leads to the fat phase's incomplete dispersion. It is tougher to homogenize products with high-fat content and also shows evidence of fat clumping comparatively more because as compared to the fat content, the concentration of serum proteins is low. Typically, if the cream's fat content is higher than 20%, it can't be homogenized at high pressure due to the fact that the formation of clusters occurs because of a lack of casein (membrane material). If there is an increase in the temperature of homogenization, the milk's viscosity decreases, and the transport of the material of the membrane to the fat globules is enhanced. The temperature and pressure of homogenization depend on the product. 10-25 MPa (100-250 bar) is the normal homogenization pressure whereas 55-80 degrees Celsius is the normal homogenization temperature.

Types of Homogenizers

Homogenizers come in various types, each with unique advantages and applications. Ultrasonic homogenizers, for instance, use high-frequency vibrations to break down particles, resulting in a more consistent and uniform mixture. They are commonly used in the food, pharmaceutical, and cosmetic industries. Lab-scale homogenizers, on the other hand, are smaller and used for research and development purposes. They are ideal for testing and optimizing homogenization processes on a small scale. Other types of homogenizers include high-pressure homogenizers, which use high pressure to force materials through a small orifice, resulting in uniform particle size and distribution. Microfluidizers, rotor-stator homogenizers, and bead mill homogenizers are other types of homogenizers with specific applications. Nanografi's high-performance homogenizers are designed to meet the specific needs of different industries, whether it's ultrasonic homogenizers or lab-scale homogenizers, among others, ensuring high-quality and consistent products.

Applications of Homogenizers

Its applications are in cosmetic lubrication of the oil, textile auxiliary, ink, food, pharmacy, biology, fertilizer, and as a lubricant, oil field chemicals, asphalt, surfactants, emulsion, lotion, shampoo, tissue homogenate, mayonnaise, milk production, soup bases, emulsion juice, suspension, gel, and solution, etc.

Use of Homogenizers in Various Industries

Homogenizers have become an integral part of diverse industries, ranging from food and dairy to pharmaceuticals, biotechnology, and cosmetic industries. They are used to produce a consistent mixture of different materials, resulting in products that are of high quality and uniform. The food industry uses homogenizers to process dairy products, sauces, dressings, and beverages, among others. In the pharmaceutical industry, homogenizers are used for drug development, nano-encapsulation, and particle size reduction. Biotechnology and cosmetic industries use homogenizers for cell disruption, extraction, and the production of emulsions. The use of homogenizers in these industries has revolutionized production processes, resulting in increased efficiency, better quality products, and reduced production costs. Nanografi's high-performance homogenizers have become the go-to choice for businesses across various industries due to their efficiency, reliability, and ease of use.

Vacuum Homogenizer Mixer

The vacuum requirement can be fulfilled by the vacuum Homogenizer Mixer during the operation, for instance, production of creams and cosmetics. The vacuum homogenizer mixer adopts the most advanced technology for the precise positioning of the stator and rotor, which is the main technology for emulsifying effect.

Shampoo Homogenizer

The High shear Shampoo homogenizer is with stator and rotor, with no dead corner, highly efficient circulation, two-way suction, linear cut forming claw-type, fine forging, and assuring the mixing’s completion and stability.

The rotor rotates at a high speed divided by the motor and produces a highly linear velocity. The precision fit rotor and stator produce strong shear and high-frequency mechanical effects, the chemical material is sheared hundreds of thousands of times in a minute.

Pneumatic Lifting High Shear Emulsifier

The best homogenizing effect is made by the bi-direction material absorption system. In pharmaceutical products, flavoring emulsions, sauces, ointments, and creams, etc., this model is broadly utilized.

●The stator and rotor are claw-type, linear cut forming, fine forging, two ways suction, and high-efficiency circulation.

●The Stator and rotor are after special heat treatment, as compared to the ordinary stainless steel, the abrasion resistance is 2-3 times.

●The major parts are after grinding processing.

●After the static and dynamic balance test, the rotating part is done to guarantee stability at the condition of high-speed rotation, reducing the noise, and prolonging the service life.

Ultrasonic Homogenizers

Using traditional homogenizers may leave your products inconsistent and low-quality. Nanografi's high-quality ultrasonic homogenizer is the game-changer in the world of homogenizers. Utilizing high-frequency vibrations, Nanografi's ultrasonic homogenizer breaks down particles with unparalleled precision, resulting in a more consistent and uniform mixture. Their ultrasonic homogenizers are not only efficient but also incredibly easy to use, saving you valuable time and effort. Whether you're in the food processing or pharmaceutical industry, Nanografi's ultrasonic homogenizer is designed to meet the specific needs of your application, ensuring the highest quality and consistency of your products. So why settle for less when you can elevate your product quality with Nanografi's high-quality ultrasonic homogenizer?

Application Areas of Ultrasonic Homogenizer

Ultrasonic homogenizers have become an indispensable tool for many industries due to their ability to efficiently and effectively process a wide range of materials.

In the Food Industry

Ultrasonic homogenizers are commonly used to create emulsions, disperse particles, and extract essential oils.

In the Pharmaceutical Industry

The pharmaceutical industry utilizes ultrasonic homogenizers to create nanoparticles and improve drug solubility.

In the Cosmetic Industry

Ultrasonic homogenizers are used to create stable emulsions and improve product quality in the cosmetic industry. 

In the Biotechnology Industry

Ultrasonic homogenizers are used for cell disruption, DNA fragmentation, and protein extraction.

Nanografi's high-quality ultrasonic homogenizer is engineered to meet the specific needs of these industries, and more, ensuring the highest quality and consistency of end products. With the increasing demand for high-quality and consistent products across industries, ultrasonic homogenizers have become an essential tool for businesses seeking to elevate their product quality and reputation.

To find out more about lab equipment, you can read High energy ball mill equipment and its application areas.

Conclusion

In conclusion, homogenizers are an essential piece of equipment that can significantly impact product consistency and quality across a wide range of industries. Nanografi's high-performance ultrasonic homogenizer stands out in the market with its efficiency, reliability, and user-friendliness. Their homogenizers are tailored to meet the specific needs of various applications, including tissue, plant, food, and soil processing, ensuring that the end product is of the highest quality and consistency. With Nanografi's homogenizers, businesses can rely on consistently producing high-quality products, which can improve their reputation and increase customer satisfaction.

To discover the latest articles in lab equipment, you can visit Blografi.

References

Effect of homogenizer pressure and temperature on physicochemical, oxidative stability, viscosity, droplet size, and sensory properties of Sesame vegetable cream - PMC. (n.d.). Retrieved March 27, 2024, from https://www.ncbi.nlm.nih.gov/pmc/articles/PMC6418465/

High Energy Ball Mill Equipment and Its Application Areas - Nanografi Nano Technology. (n.d.). Retrieved March 27, 2024, from https://nanografi.com/blog/high-energy-ball-mill-equipment-and-its-application-areas/

Homogenizers | Dairy Processing Handbook. (n.d.). Retrieved March 27, 2024, from https://dairyprocessinghandbook.tetrapak.com/chapter/homogenizers

Mining ball mill-Baichy Machinery. (n.d.). Retrieved March 27, 2024, from https://www.baichy.com/Beneficiation/ballMill.html?gclid=Cj0KCQjw-LOEBhDCARIsABrC0Tk6DBHyFRaSkhuOzgk7YHSniIHam9HNdFcaBD882SYv7WE9WrECHJQaAmHAEALw_wcB

Patrignani, F., & Lanciotti, R. (2016). Applications of high and ultra high pressure homogenization for food safety. Frontiers in Microbiology, 7, 198658. https://doi.org/10.3389/FMICB.2016.01132/BIBTEX